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Mod: H&R
Sport Springs and Neuspeed/Bilstein
SP Gas Shock Absorbers
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Odometer: 82000
km - Date: 27 March 2003
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Time required: 2
min to set up an appointment with the shop to leave the car for the
day
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Cost:
$1700 CAD including taxes, install, and alignment
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Supplier and
Installer:
Denon Performance, Westmount
Motors

The
stock handling on the Passat feels pretty stable and is fine for a
family car. But since we already have another family hauler, I wanted
something different. Plus, the gaping space between the top of the wheel
well and the tires, annoyed me more and more. I had to take the plunge.
Step 1: Order Parts
- I've been reading a lot of
messages from other Passat owners at ClubB5
and VWvortex about
upgrading their suspension and there are many choices out
there. Lots of happy people and some not so happy. Generally,
people with H&R Springs and/or Bilsteins were very pleased
with the results.
- I don't have any clearance
concerns with snow or anything like that and I really dislike
the wheel gap so I chose the H&R Sport Springs (vs.
the OE Sport with a minimal drop).
- I chose Bilsteins
because I've heard nothing but good things about them. The
Bilstein SP shocks are the ones for vehicles with shorter springs.
- The difference between regular
Bilsteins and Neuspeed Bilsteins is that the Neuspeed
ones have 5 adjustable perches in the front so that you can
customize the height.
- Apparently, there are some
fitment issues with newer Passat models because VW changed
some of the suspension specs. Luckily, with an early 1999, I'm
not affected.
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Step 2: Call the shop and drop off
the car
- I do not have the mechanical
skill nor the proper equipment to install the suspension
myself, however, HermanH
from ClubB5 has some excellent
instructions on his website.
- With the new suspension, I
knew the HID headlamps would be misaimed, so the night before I marked the
center point and beam cutoff on my garage door.
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Step 3: Pick up the car

Yeee haaw!
The change is at once dramatic and subtle. Dramatic because the
improvements are immediately noticeable. Subtle because the
original confident feel of the car is not lost. It's sorta like
looking through a fuzzy viewfinder and suddenly having everything
come into sharp focus.
Pro
- My first impression was that
the car felt very light. The steering response is now much
quicker.
- Right away the car feels more
comfortable because there is no more squat and dive or body
roll. Accelerating and braking feels smoother and less abrupt. It's very
stable in the corners.
- The ride is not that much
harsher than before (no complaints from the kids and
wife-approved
).
It definitely feels
firmer. It feels more like having the tire pressure pumped
up--like driving on harder tires--but not harsh at all.
- The car looks
"right." It has a nice stance and there's no ugly wheel
gap.
- UPDATE: I just had a
chance to take the car out on the freeway and it feels great:
- The car feels hunkered
down and very stable at high speeds.
- Steering is quick and
precise.
- The car stays very flat at
all times. Accelerating to pass seems quicker because
instead of stepping on the gas and feeling the car jerk
forward, you're just all of a sudden going faster!
Con
- Because the car handles so
flat around the corners, right away I noticed the poor
lateral support in the driver's seat. Hmmm, there might be a Sparco
seat and a harness in the future
.
- The 16" Ronal wheels look
small to me. I've been planning on getting a new set of wheels and
have wanted a different set for a long time, but having the
car lowered makes it that much more "necessary." At
least, that's what I'll tell my wife
.
- The right front tire
scrapes the wheel more frequently. It happened with the stock
suspension when going through fast dips in the road and I knew
that it stiffer springs wouldn't help. It has to do with the
225/50 tire size. UPDATE: The tire does not
scrape when when I drive strictly at the posted speed
limits.
- UPDATE 2:
- The scraping at the front
right tire doesn't seem to be along the wheel well because
I still can't see any physical damage so I'm not sure
where it is.
- I made a left turn into
Milestones one day and went over a driveway bump quite
quickly and the left front tire caught on the rim of the
fender and pulled it down. The damage is minor but I'll
definitely need to roll the fenders.
Other
- The fronts are set on the
middle perch (of five) so the front is level with the rear.
- I'll provide more precise
measurements later, but I had to raise the HID headlamps about 1.5" to bring it up to the same level as before.
- Getting in and out of the car
feels different now that the car is lower to the ground and I
can't use the tire stop I have in my garage anymore because it
gets dragged on the ground every time I back out. I'll guess I'll have
to setup a dangling tennis ball.
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Below is the application guide for
the 1999 Volkswagen Passat Sedan. I included the other stages of
lowering just for comparison. Make sure to check H&R
Springs and Bilstein for the latest information.
H&R Special
Springs - Specifications
| Stage |
Chassis/Drivetrain |
Notes |
Approx.
Front Lowering |
Approx.
Rear Lowering |
Part
Number |
| OE
Sport Spring |
4-cyl,
V6 |
incl
B5.5 Facelift |
0.75 |
0.75 |
54773-55 |
| Sport
Spring |
4-cyl |
incl
turbo |
1.75 |
1.5 |
54773 |
| Sport
Spring |
V6 |
|
1.3 |
1.25 |
54774 |
| Coil
Over |
V6,
TDI, 1.8T, 2.0L |
|
1.8-3.2 |
1.3 |
29516-1 |
Bilstein Shock
Absorber Specifications
| Make: |
Volkswagen |
| Model: |
Passat 1.2/2.8 (Except
Synchro) |
| Year: |
97-99 |
| Blank: |
SP |
| Front: |
B36-2081 |
| Rear: |
BE3-2533 |
| Note: |
Recommended for use if
shorter springs are installed. |
Below are my own measurements
taken before and after. The difference is slightly more than the
advertised drop. (I wonder if half a tank of gas makes that much
difference?)
I'll also take some more measurements after a few weeks to see if the
springs have settled much.
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Measurements
Ground to top of wheel well |
Before
with 1/2 tank gas |
3 days After
with full tank gas |
Difference |
| Front - right |
67.3 cm -
26 1/2" |
63.4 cm -
25" |
3.9 cm - 1
1/2" |
| Front - left |
67.5 cm -
26 5/8" |
63.8 cm -
25 1/8" |
3.7 cm - 1
1/2" |
| Rear - right |
68.5 cm -
27" |
64.8 cm -
25 3/8" |
3.7 cm - 1
5/8" |
| Rear - left |
68.5 cm -
27" |
64.5 cm -
25 1/2" |
4.0 cm - 1
1/2" |
Spring Length
Comparison
| Front |
| Stock V6
GLX |
H&R
Sports |

13.5 inches |

12 inches |
| Rear |
| Stock V6
GLX |
H&R
Sports |

11 inches |

8.5 inches |
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